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Semi Automatic Filling Machine

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Semi Automatic Filling Machine Specification

Power Supply
Single Phase

Application
Liquid Filling for Bottles, Jars, Containers

Features
Accurate Filling, Durable Construction, Adjustable Filling Volume

Noise Level
Below 70 dB

Filling Range
50 ml 1000 ml (customizable)

Usage
Food, Beverage, Pharma, Chemical, Cosmetic Industries

Type
Semi Automatic Filling Machine

Material
Stainless Steel

Feature
Easy Operation, Low Maintenance, Corrosion Resistant

Auxiliary Packaging Machine Type
Bottling/Packaging Line

Capacity
10-30 Bottles per Minute (Varies by model and liquid viscosity)

Computerized
No

Automatic Grade
Semi-Automatic

Control System
PLC Based/Manual

Drive Type
Electric

Power
0.5-2 kW

Voltage
220V AC, 50Hz

Weight (kg)
Approx. 75-120

Dimension (L*W*H)
900 x 600 x 1200 mm (Approx.)

Color
Silver

Sealing Type
Not Applicable/Separate Sealing Machine Required

Bottle Size Compatibility
50 ml up to 5 Liters (with appropriate settings)

Safety Features
Overload Protection, Emergency Stop Switch

Suitable Liquids
Water, Oil, Syrup, Shampoo, Juice, Chemicals

Recommended Operator
1 Person

Operation Mode
Foot Pedal and Automatic Modes Supported

Nozzle Type
Drip-free Stainless Steel Nozzle

Hopper Capacity
20-30 Liters (Depending on model)

Filling Accuracy
±1% (Depending on product and volume)

Environment
Indoor Industrial Use Only

Maintenance
Requires periodic lubrication and cleaning

Changeover Time
Quick Tool-less Changeover

Cleaning System
Easy to Dismantle and Clean

About Semi Automatic Filling Machine

Incepted in the year 1981, our firm is manufacturing, supplying and exporting premium Semi Automatic Filling Machine. This machine is made utilizing high-grade technology and latest machinery at our end, which allows this to stand along with the international market standards. Our offered product is used to suffice packaging needs of various food items like tea, tobacco, namkin mixure, chilly powder, turmeric powder and cornflakes. This application is made using quality raw components procured from trusted market vendors. Our Semi Automatic Filling Machine is available for special customization as per the clients specifications.

: APPLICATION :

This form fill / Seal / Machine is use to pack Tea, Tobacco, Spices, Panmasala, Namkin Mixure, Cearials, Ground Coffee, Chilly Powder, Turmeric Powder, Dhaniya Powder, Henna etc...

TECHNICAL SPECIFICATION :

Capacity. :- 50 grams to 250 grams (As per Material). 200 grams to 500 grams (As per material) Quantity :- 10 to 17 Bags.
Power :- 1/4 HP. Single Phase, 230 V. 1440 RPM. Power :-
Depth - 770mm Width - 590mm Height - 1490mm
Weight :- Approx : 220 Kgs.
Packing Material - Any type of ready-made bags can be used.

Precise and Flexible Filling

Offering filling accuracy of 1%, this semi-automatic machine ensures minimal product loss. It easily adjusts for containers ranging from 50 ml up to 5 liters, accommodating various production requirements. Quick changeover features allow operators to switch products and bottle sizes without tools, maximizing uptime and efficiency across multiple industries.

User-Friendly & Safe Operation

Operated via foot pedal or in automatic modes, the machine is PLC-based/manual controlled for reliable and easy use. Overload protection and an emergency stop switch enhance safety during operation. The cleaning process is straightforward, ensuring swift maintenance routines and hygiene, vital for food and pharmaceutical applications.

Durable Construction for Industrial Demands

Crafted from corrosion-resistant stainless steel, this machine meets the rigorous standards of indoor industrial environments. Its tough build supports consistent performance over time, reducing downtime and maintenance costs. The electric drive and low noise operation (<70 dB) foster a productive, safe workspace for operators.

FAQs of Semi Automatic Filling Machine:

Q: How does the semi automatic filling machine ensure accurate filling across different volumes?

A: The machine utilizes a PLC-based control system and precision-engineered sensors to monitor and regulate the filling process, achieving accuracy within 1%. The settings can be adjusted based on the liquid type and bottle size, ensuring consistency for volumes from 50 ml up to 5 liters.

Q: What types of liquids can be filled using this machine?

A: This filling machine is suitable for water, oils, syrups, shampoos, juices, and various chemicals. Its drip-free stainless steel nozzle and customizable filling range make it ideal for diverse applications including food, beverage, pharmaceutical, chemical, and cosmetic production.

Q: When is the best time to perform changeover or maintenance?

A: Changeover is recommended whenever product, bottle size, or volume needs to be switched. With its quick, tool-less design, changeover can be completed in a few minutes. Regular maintenance, such as periodic lubrication and cleaning, should be done as per usage frequency to preserve performance.

Q: Where should the filling machine be installed for optimal performance?

A: It is designed specifically for indoor industrial use. Ensure installation in a clean, stable environment with access to a single-phase power supply (220V AC, 50Hz) and adequate workspace to accommodate its dimensions and allow easy access for operation and cleaning.

Q: What is the typical process for filling bottles using this machine?

A: The operator loads the hopper, sets the desired filling volume and places containers under the nozzle. Filling is initiated using either the foot pedal or automatic mode, and the machine dispenses accurate quantities rapidly. Bottles are then removed for further packaging, with changeover or cleaning performed as necessary.

Q: How does the machine support operator safety and hygiene?

A: Built-in overload protection and an emergency stop switch ensure immediate risk mitigation. Easy dismantling and cleaning features uphold hygiene standards, especially critical for filling edible or pharmaceutical products.

Q: What are the main benefits of using this semi automatic filling machine?

A: Major advantages include precise filling, robust stainless steel construction, low noise output, ease of use, quick changeover capabilities, minimal maintenance, and compatibility with a wide variety of liquids and container sizes. This leads to improved productivity and reduced production costs for manufacturers.

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